EMS

Electronics assembly and manufacturing from a single source

Across approximately 2,000 m² of production space, we manufacture electronic assemblies (PCB assembly), devices, and ready-to-sell end products בדיוק according to your specifications and in compliance with IPC-A-610D standards. Our qualified processes and production workflows are designed for fast, high-quality prototype manufacturing, demanding small series, and premium medium-volume production.

Short setup times combined with our flexible working time models ensure maximum manufacturing flexibility. This enables us to reliably meet fixed deadlines and respond quickly to changes. Our certified, clearly structured production processes—together with our strong focus on innovation—ensure short response times, cost efficiency, and outstanding quality down to the last detail.

1

SMD - Asssembly

In 2025, the existing Europlacer line was replaced by a second SIPLACE line, resulting in two identical systems now in operation. PRO DESIGN had already invested in a new production facility and state-of-the-art SMD equipment in 2018, including a new solder paste printer, three new placement machines from ASM Assembly Systems GmbH & Co. KG, and two new vacuum reflow soldering systems from Rehm Thermal Systems GmbH.

2

THT-Assembly

At PRO DESIGN, this soldering process can be performed both automatically and manually. Advanced selective, wave, and vapor phase soldering systems ensure efficient and reliable results.

3

Mechatronics

In addition to manual and SMD assembly, PRO DESIGN provides product-specific, cost-efficient assembly of modules and complete devices.

4

Test Facility Services

Test Concept Development and Equipment
Functional testing of all assemblies and devices
In-circuit and burn-in testing
EMC testing

PRO DESIGN focuses on

Prototype and medium-volume production
Assembly of ultra-miniature components from size 01005
Press-fit technology and bonding
BGA, μBGA, and FPGA assembly and rework
Cable assembly
Procurement, warehousing, and inventory management concepts

1

Commissioning & Installation

Support with initial installation and commissioning
On-site or in-house training and support
Fast identification and prevention of application errors

2

Redesign & Further Development

Product optimization and technical advancement
Redesign of existing systems – independent of the original manufacturer
Adaptation to new requirements, technologies, or markets

3

Failure Analysis & Repair Services

Systematic analysis of functional faults
Repair and refurbishment of electronic assemblies
Transparent updates on the current processing status

Quality Team Services & Equipment

Multiple quality inspections throughout the production process
Optical inspection at five stations
AOI (Automated Optical Inspection)
X-ray inspection including BGA analysis
Documentation and traceability

Our Machinery

Machinery	Function	Details
6 x ASMPT SIPLACE SX	SMT-Assembly	Modular high-speed placement systems with interchangeable heads, designed for 01005 components and delivering maximum flexibility.
DEK TQL Schablonendrucker	Solder Paste Printer	Fully automated high-precision printer with closed-loop SPI integration, printing accuracy <20 µm, suitable for 01005 components
DEK NeoHorizon Schablonendrucker	Solder Paste Printer	Precision fully automated stencil printer with integrated camera alignment, fast cycle times, ideal for high-density SMT layouts
5D-SPI-System Process Lens	Solder Paste Inspection System	igh-resolution inline SPI with 5D analysis (volume, area, height, offset, shape), closed-loop functionality, real-time feedback for precise print quality
2 x Schneider & Koch 3D-AOI	Optical Inspection	3D AOI system for automatic inspection of components and solder joints, high detection accuracy, ideal for complex SMT assemblies
Nordson Quadra 3	X-Ray Inspection	High-resolution 2D/3D X-ray system for non-destructive inspection of BGAs, QFNs, and hidden solder joints, with resolutions down to 0.1 µm
2 x Rehm VisionXP+	Vacuum Reflow Oven	Convection reflow oven with integrated vacuum option to minimize voids, precise temperature profile control, process gas cleaning, and heat recovery
ZEVAC ONYX 29	Rework	Fully automated rework system for complex SMD and BGA components, featuring precise axis control, hot gas and bottom heating technology, ideal for series repairs and high-reliability applications
Martin Expert Reworkstation	Rework	High-precision rework station for desoldering, placement, and soldering of SMD components, including hot air and infrared technology, ideal for FPGA, BGA, and µBGA repairs as well as prototype processing